In a significant step towards enhancing operational efficiency and reliability, ACTOLOG has successfully implemented a robust 320 KW power supply (UPS) system for a bottling company located in the oil-rich city of Port Harcourt by utilizing the technology of the MAKELSAN LEVELUPS series UPS system with a unique power factor of 1.0 (1 kva = 1 kw). This project not only highlights ACTOLOG’s expertise in providing cutting-edge power solutions but also marks a new chapter in seamless production for the Bottling Company.
The Objective
The Bottling Company needed a reliable power solution to support their factory machinery. ACTOLOG rose to the challenge by installing two units of 160KW UPS connected in parallel, resulting in a power capacity of 320KW. This setup is designed to provide clean and uninterrupted power, ensuring that production processes run smoothly even during power failures, and gives a 30-minute autonomy window to change to an alternative power source.
The Purpose
The primary goal of this installation was to provide a reliable power backup for the factory’s equipment. Power failures can be detrimental to production, causing delays and potential damage to machinery. The new UPS system from ACTOLOG ensures that the bottling company’s equipment remains operational, maintaining high production standards and protecting sensitive machinery from power fluctuations.
Overcoming Site Challenges
One of the major challenges at the site was the fluctuating supply voltage from PHCN, which ranged between 184V and 250V, along with other power vagaries like surges, spikes, brown-outs, surges, etc. Such variations are unsuitable for the factory’s machinery and could lead to operational disruptions. However, the UPS system’s voltage window, equipped with inbuilt stabilization and online double conversion technology, is able to effectively manage these power vagaries. This solution has made a significant difference by keeping the system running smoothly and protecting the equipment from potential damage, increasing operational efficiency, increasing equipment run-time, and increasing revenue and profitability.
Features and Benefits
The installed 320KVA UPS solution is packed with advanced features and benefits:
High Efficiency: Ensures optimal performance with minimal energy wastage.
Scalability: Can be scaled up to meet future power demands.
Advanced Monitoring: provides real-time insights into power usage and system performance.
These features translate into several key benefits for the Bottling Company:
Enhanced Power Stability: eliminate the risk of unplanned downtime.
Equipment Protection: shields critical machinery from power surges and outages.
Cost Savings: Lowers maintenance costs and minimizes operational disruptions.
Impact on the Bottling Company
With the new UPS system in place, the Bottling Company is poised to see significant improvements in both production capacity and product quality. The stable power supply ensures continuous operations, helping the company meet its production targets and maintain stringent quality control. This installation aligns perfectly with the company’s goals of sustainability and operational excellence.
Voices from the Project
The Operations Manager at the Bottling Company shared her positive experience: “The new UPS system has significantly improved our production reliability. We are grateful for ACTOLOG’s expertise and support throughout this project. The seamless installation process and the immediate benefits we’ve experienced highlight the value of this investment.”
The CEO of ACTOLOG added: “We are thrilled to partner with the Bottling Company in Port Harcourt to deliver a power solution that meets their needs. This installation underscores our commitment to providing top-notch power solutions to our clients. We look forward to continued collaboration and supporting their future growth.”
About ACTOLOG Solutions Nigeria
ACTOLOG Solutions Nigeria is dedicated to providing complete energy solutions that guarantee power quality for all critical applications. Through our partnership with world-leading manufacturer MAKELSAN, we supply, install, and maintain some of the best brands of UPS and power protection equipment in Nigeria. Our mission is to ensure that our clients receive reliable and efficient power solutions tailored to their unique needs.
Looking Ahead
ACTOLOG and the Bottling Company are exploring further collaborations, including potential upgrades and additional power solutions to support the company’s expanding operations. This successful installation is just the beginning of a long-term partnership aimed at driving operational excellence and growth.
Conclusion
The installation of the 320KW UPS system at this Bottling Company is a testament to ACTOLOG’s capability to deliver high-quality power solutions. This project not only enhances the operational efficiency of the bottling company but also strengthens ACTOLOG’s reputation as a trusted provider of innovative power solutions.
For more information about ACTOLOG’s power solutions, visit our website at actolog.com or contact our business team at business@actolog.com. Explore our case studies and discover how we can help your business achieve operational efficiency and reliability.